Project Overview

• High labor costs and slow production rates
• Frequent counting errors leading to customer complaints and costly overfilling
• Inconsistent packaging quality, especially when integrating desiccants for moisture-sensitive products

Key System Components & How They Work

1. Visual Counting Machine
    
   High-speed CCD cameras (compatible with HikRobot/Basler systems) scan falling parts, counting them with ±0 error tolerance using advanced image analysis algorithms.
2. Storage Hopper
    
   Stores bulk raw materials, ensuring a continuous feed to the counting system without manual reloading.
3. Packaging Unit
    
   Automatically forms, fills, and seals bags, supporting various film types and custom bag sizes.
4. Desiccant Vibratory Bowl Feeder
    
   Synchronized to insert desiccant packets into the package at the right time, ideal for moisture-sensitive products like electronics and hardware.
5. Dual HMI (Touchscreen Controls)
    
   User-friendly interfaces for quick recipe setup, real-time production monitoring, and error diagnostics.
6. OK/NG Discharge Ports
    
   Automatically separates qualified packages from rejected ones (due to counting errors or sealing issues) for quality control.

The Results: Measurable Improvements

• 100% Count Accuracy: Eliminated customer complaints about missing or extra parts.
• 3x Higher Production Speed: From 20 bags/min manually to over 60 bags/min with the automated line.
• 50% Labor Cost Reduction: Only one operator is needed to run the entire system.
• Zero Overfilling: Saved thousands annually in material waste caused by over-packing.
• Consistent Quality: Uniform packaging with integrated desiccant insertion improved product shelf life and brand reputation.

Why This Solution Works

• All-in-One Integration: Combines counting, desiccant insertion, and packaging into a single compact line.
• Flexible for Multiple Products: Easily adaptable to different part sizes (2.5–50mm) with quick recipe changes.
• Compliant & Reliable: CE-certified, built for 220V/60Hz power standards, with a robust 200kg industrial-grade frame for long-term use.
• Minimal Maintenance: Designed with user-friendly components and diagnostics to reduce downtime.

Ready to Transform Your Packaging Line?